At Materials Research Furnaces (MRF), customer service is more than a department—it’s a commitment. Led by passionate experts like Dave Kent, our Customer Care team prides themselves on going above and beyond to meet the needs of our customers. One of the standout approaches in this mission is “Doing the Dave,” a personalized, hands-on process that has become synonymous with exceptional service.
Let’s dive into what makes “Doing the Dave” a game-changer for MRF’s customers.
The Heart of Customer Care: Listening and Understanding
For Dave and the Customer Care team, the journey starts with listening.
“We don’t just sell parts; we solve problems,” Dave explains. “When we reach out to customers, especially those with non-MRF furnaces, it’s about understanding their frustrations. Maybe their current supplier is late, the quality isn’t there, or they’re simply not being heard. That’s where we come in.” Dave’s ability to connect with customers and truly hear their needs is a cornerstone of the Customer Care team’s approach. His process ensures that every project starts with clarity and understanding, creating a foundation for tailored solutions.
Hands-On Solutions: Dave in Action
Unlike traditional support models, Dave and the Customer Care team take a hands-on approach to customer service. Once a customer shares their concerns, Dave doesn’t just send an email or hop on a call—he gets on a plane.
“I’ll schedule a visit to the customer’s site—because sometimes, you just have to see it to fix it,” Dave says. “We’ll walk through their furnace operations, talk about design improvements, and inspect the furnace. Then, I’ll take detailed measurements and sketches right there.” This meticulous process allows Dave to reverse-engineer components and create precise solutions back at MRF headquarters. It’s a skill he honed over years in the industry.
“In a previous job, I did this type of work for 10 years—flying all over the U.S. and Mexico, taking sketches and turning them into finished parts. Reverse engineering is one of my favorite things to do. I love creating something tangible from nothing,” he adds. This passion translates into results for customers. From initial sketches to finished parts, Dave ensures every detail is perfect.
Seamless Execution, Start to Finish
Once the sketches and measurements are complete, Dave and the Customer Care team swing into action.
- Quotation: A detailed quote is prepared, ensuring clarity on pricing and lead times. Adjustments are made based on customer feedback.
- Fabrication: MRF’s in-house manufacturing capabilities allow the team to quickly produce components, from heating elements to shielding.
- Installation: Dave will travel to the customer’s location, overseeing the installation process to the end to ensure everything works as it should.
“Our in-house fabrication is a game-changer,” Dave says. “Many customers come to us after frustrating experiences with OEMs—outrageous lead times, poor communication, or supply chain delays. Because we do everything ourselves, we can cut lead times significantly and deliver on our promises.”
Building Trust Through Long-Term Care
For Dave and the Customer Care team, the relationship doesn’t end after the parts are installed.
“We encourage customers to stock key spare parts to avoid downtime,” Dave notes. “If a major component like a heating element fails, it can take weeks to replace. Having spares on hand ensures their operations stay up and running.” This proactive approach has earned MRF a reputation as a reliable partner. “Once customers experience our process, they often come back. At one site, we started with one furnace. By the end, they asked us to quote every furnace in their facility,” Dave shares.
The MRF Difference: Listening, Solving, Delivering, Caring
The success of “Doing the Dave” lies in its simplicity: care, precision, and follow-through.
“Customers aren’t just looking for parts—they’re looking for a partner,” Dave says. “At MRF, we’re not just here to deliver a product. We’re here to build trust, solve problems, and make their lives easier.”
Ready to Experience the MRF Difference?
If you’re ready to see what “Doing the Dave” and the MRF Customer Care team can do for you, contact us today. Let us help you turn challenges into solutions—one furnace at a time.
MRF Collaboration with the University of South Carolina’s McNair Aerospace Center
Materials Research Furnaces (MRF) and University of South Carolina’s McNair Aerospace Center Announce Pioneering Collaboration in Carbon-Carbon Composite Precision Processing
Alle
nstown, NH — Materials Research Furnaces (MRF), a global leader in high-temperature furnace technology, is proud to announce an exciting new partnership with the University of South Carolina’s McNair Aerospace Center. Together, MRF and the McNair Center are establishing a cutting-edge precision ultra-high-temperature furnace system capable of 2400°C operation. This advanced furnace system, featuring an approximately 8ft³ usable hot zone, represents a significant leap forward in materials processing technology.
This state-of-the-art furnace system is uniquely equipped to perform pyrolysis, densification, and graphitization processes for aerospace composite components and advanced ceramics. Designed with precision thermal and atmosphere environments, the furnace will support the development and enhancement of high-performance materials, including carbon-carbon, carbon-SiC, and SiC-SiC composites. These materials are critical for next-generation aerospace applications, where strength, durability, and heat resistance are paramount.
“The partnership with the McNair Aerospace Center team underscores MRF’s commitment to advancing the frontiers of materials processing,” said Chuck Miller, President, MRF. “By combining our expertise in furnace technology with the McNair Center’s leadership in aerospace innovation, we aim to drive groundbreaking advancements in composite and ceramic materials that will shape the future of the aerospace industry.”
The collaboration reflects the University of South Carolina’s dedication to fostering industry partnerships that fuel research and innovation. “This new furnace system will be a game-changer for our research and development initiatives,” said Paul Ziehl, Associate Dean for Research at the University of South Carolina’s Molinaroli College of
Engineering and Computing, and Director of the McNAIR Center. “It will enable us to explore novel processing techniques and optimize material properties, opening doors to transformative solutions for aerospace and beyond.”
The University of South Carolina is also partnered with Columbia, S.C.-based defense tech and software company Integer Technologies, which has been involved in the MRF furnace design. Together, the university and Integer are developing intelligent model-based tools to optimize and automate manufacturing processes related to advanced materials like composites, ceramics, and high-temperature metals critical for developing new capabilities in aerospace and defense.
The ultra-high-temperature furnace system is expected to play a pivotal role in addressing the increasing demand for high-performance materials in aerospace, defense, and other advanced industries. This partnership highlights the synergy between academia and industry, showcasing how collaboration can accelerate technological progress and deliver tangible benefits to society.
About Materials Research Furnaces (MRF) MRF is a global leader in precision thermal systems essential for the production, development, and research of advanced materials. These advanced materials include carbon-carbon composites, ceramic matrix composites (CMC’s), advanced ceramics, materials for nuclear power and semiconductor applications. For decades, we have pioneered some of the world’s most innovative, customized furnace systems, with a focus on enabling the processing of materials with precision at high temperature in controlled atmospheres or vacuum.
About the University of South Carolina, McNAIR Center for Aerospace Innovation and Research Located at the University of South Carolina, the McNAIR Center is a hub for aerospace innovation, research, and education. The McNAIR Center fosters innovation and workforce development to develop engineered solutions that meet evolving needs of industry and government.
Building Relationships and Solutions the MRF Way
At Materials Research Furnaces (MRF), customer service is more than a department—it’s a commitment. Led by passionate experts like Dave Kent, our Customer Care team prides themselves on going above and beyond to meet the needs of our customers. One of the standout approaches in this mission is “Doing the Dave,” a personalized, hands-on process that has become synonymous with exceptional service.
Let’s dive into what makes “Doing the Dave” a game-changer for MRF’s customers.
The Heart of Customer Care: Listening and Understanding
For Dave and the Customer Care team, the journey starts with listening.
“We don’t just sell parts; we solve problems,” Dave explains. “When we reach out to customers, especially those with non-MRF furnaces, it’s about understanding their frustrations. Maybe their current supplier is late, the quality isn’t there, or they’re simply not being heard. That’s where we come in.” Dave’s ability to connect with customers and truly hear their needs is a cornerstone of the Customer Care team’s approach. His process ensures that every project starts with clarity and understanding, creating a foundation for tailored solutions.
Hands-On Solutions: Dave in Action
Unlike traditional support models, Dave and the Customer Care team take a hands-on approach to customer service. Once a customer shares their concerns, Dave doesn’t just send an email or hop on a call—he gets on a plane.
“I’ll schedule a visit to the customer’s site—because sometimes, you just have to see it to fix it,” Dave says. “We’ll walk through their furnace operations, talk about design improvements, and inspect the furnace. Then, I’ll take detailed measurements and sketches right there.” This meticulous process allows Dave to reverse-engineer components and create precise solutions back at MRF headquarters. It’s a skill he honed over years in the industry.
“In a previous job, I did this type of work for 10 years—flying all over the U.S. and Mexico, taking sketches and turning them into finished parts. Reverse engineering is one of my favorite things to do. I love creating something tangible from nothing,” he adds. This passion translates into results for customers. From initial sketches to finished parts, Dave ensures every detail is perfect.
Seamless Execution, Start to Finish
Once the sketches and measurements are complete, Dave and the Customer Care team swing into action.
“Our in-house fabrication is a game-changer,” Dave says. “Many customers come to us after frustrating experiences with OEMs—outrageous lead times, poor communication, or supply chain delays. Because we do everything ourselves, we can cut lead times significantly and deliver on our promises.”
Building Trust Through Long-Term Care
For Dave and the Customer Care team, the relationship doesn’t end after the parts are installed.
“We encourage customers to stock key spare parts to avoid downtime,” Dave notes. “If a major component like a heating element fails, it can take weeks to replace. Having spares on hand ensures their operations stay up and running.” This proactive approach has earned MRF a reputation as a reliable partner. “Once customers experience our process, they often come back. At one site, we started with one furnace. By the end, they asked us to quote every furnace in their facility,” Dave shares.
The MRF Difference: Listening, Solving, Delivering, Caring
The success of “Doing the Dave” lies in its simplicity: care, precision, and follow-through.
“Customers aren’t just looking for parts—they’re looking for a partner,” Dave says. “At MRF, we’re not just here to deliver a product. We’re here to build trust, solve problems, and make their lives easier.”
Ready to Experience the MRF Difference?
If you’re ready to see what “Doing the Dave” and the MRF Customer Care team can do for you, contact us today. Let us help you turn challenges into solutions—one furnace at a time.
Growing the MRF team
MRF would like to welcome Dr. William Carty
Professor Emeritus William Carty joined MRF, Inc., as Chief Technology Officer in September 2022. He retired from Alfred University in December 2020 after 27 years of teaching ceramic processing for traditional and advanced ceramics, that included powder characterization, rheology, forming, sintering, and mechanical behavior.
He received a B.S. (1985) and M.S. (1987) both in Ceramic Engineering from the University of Missouri-Rolla (now Missouri University of Science and Technology), and a Ph.D. in Materials Science from the University of Washington (Seattle, 1992). He joined Alfred University following a one-year post-doctoral position at Koninklijke/Shell-Laboratorium, Amsterdam (The Netherlands).
Dr. Carty has worked closely with industry during his tenure at Alfred University and has generated over $23 million in research funding, mostly with industrial projects or by leveraging industrial funds with New York State funding sources. He has advised over 200 thesis projects including 10 Ph.D. and 77 M.S. students. He is currently a Research Professor at Alfred University, advising three Ph.D. students, two M.S. students, and six undergraduate thesis students.
The focus of his work at MRF is the establishment of a research program for high temperature sintering and for high temperature mechanical testing of ceramic materials. In addition to working with MRF, he is establishing an analytical laboratory for ceramic materials in Amherst, NH.
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