Hot Pressing Furnace 25-100 Ton
- Hot zone Size: 12” diameter x 12” high (305mm x 305mm)
- Ceramic, 1650°C (3002 °F) maximum
- Molybdenum, 1650°C (3002 °F) maximum
- Tungsten, 2200°C (4000 °F) maximum
- Graphite, 2300°C (4172 °F)maximum
- 2600°C (4712 °F) capable in batch configuration
- +/- 10°C temperature gradient across zone
- 25 ton to 100 ton ( 222.4 kN – 889.6 kN) load frame and hydraulic press system
- Travel 4” (101 mm) or 6” (152 mm) with 0.001” (0.02mm) control increments
- Force control with 2 lbs (10 N) Force increments
- Metal bellows create a vacuum seal on mobile test rod
Chamber and Hot Zone
The chamber is loaded from the front and contains a hot zone sized 12” diameter x 12” high (305 mm x 305 mm) with a +/- 10°C temperature gradient. The heating element is a 1/2- 1/2 split design allowing the a die body to be inserted straight into the zone. The furnace chamber is manufactured from double-walled stainless steel welded together and electro-polished for a clean finish and good vacuum integrity.
Three hot zone choices are available: a graphite band element and rigid fibrous graphite insulation pack, a Moly-D rod element and ceramic insulation pack, or a high temperature metal mesh heating element and layered metal shielding. In the hot press configuration the maximum operating temperature is 2300°C (1650°C with ceramic zone). With the end plug shields supplied to plug the top and bottom hot rod openings, the furnace can be used as a batch/sintering furnace with operation temperatures to 2600°C.
The Post and Platen Press Frame with load train is designed and manufactured to withstand well over 100 tons of force. This Post & Platen Frame is fully adjustable for perfect alignment, unlike some standard welded “H” frames on the market. The load train includes water-cooled stainless steel top and bottom cold rods, and high strength top and bottom hot rods. The top rod has a 4.0″ stroke and the top cold rod is sealed by a static o-ring on a bellows assembly to provide a high-vacuum rated seal.
The Servo Hydraulic and Pressure Control System includes a 4.0″ stroke hydraulic cylinder, a hydraulic power unit, a pressure gauge, and a load cell to measure and control press force. The pump size and servo valve size are calculated to allow fast jogging speeds for loading and positioning. A slow jog speed for fine-positioning is also provided on our HMI systems. Cylinder positional accuracy will be 0.001″ (0.02 mm) and force accuracy of 1 lb (5 N).
Power Supply & Controls
Power to the hot zone is supplied by a three phase SCR-controlled power supply, meeting the latest NFPA and NEC codes (CE certification available). The power supply is is designed to match the heating element, and is sized to allow for fast ramp rates. The transformer includes multiple taps which can be used when the element and shields are aging but still usable. A set of water-cooled power cables supplies power to the hot zone of the furnace.
Temperature and press control is accomplished either with classic instruments and push buttons, or by means of a SCADA/HMI system. Press force and temperature control programs can be synchronized. The HMI system logs data, provides user security, displays graphs, alarms, and provides an intuitive graphical user interface for full furnace control.
A type “C” sheathed and coated thermocouple is supplied and can be used to measure the furnace temperature up to 2000°C. When operating the furnace to temperatures above 2000°C, control is automatically switched over to a Pyrometer.
Vacuum and Gas System
The basic evacuation system consists of a Rotary Vane Mechanical Pump, an electro-pneumatic vacuum valve, vacuum gauge controller and a vacuum gauge. This vacuum system will allow for operation in a vacuum environment (10-2 Torr range). An optional 4″ or 6″ diffusion pumping system or a turbo pumping system can be provided as well and can achieve vacuum levels down to 10-6 Torr (diffusion pumping system) and 10-7 Torr range (turbo pumping system).
The basic gas system supplied provides an inert environment for the work samples during the heat and physical testing. The process Gas System includes a solenoid-operated inlet valve, a Compound Gauge (30 P.S.I.G. x 30 in. Hg.), a gas flow meter, and a 2 P.S.I.G. outlet relief valve to maintain positive chamber pressure. Partial pressure systems, hydrogen operation, mass flow controllers for gas ratios and other options are available.
Water cooling system
The Furnace Water Cooling Manifold consists of multiple circuits to adequately cool all the furnace parts and includes a strainer, pressure regulator, pressure gauge, water inlet and outlet manifold, a water flow switch as a visual water flow indicator with a flow interlock to protect the furnace in the event of a water flow failure. This switch turns off power to the hot zone if water flow is below recommended minimum for a certain amount of time. Each part of the furnace is supplied with a separate cooling circuit that can be regulated by independent manual ball valves.
|Power:||kVA dependent on max temperature rating, 380-480 V/3/50-60 Hz (other voltages available)|
|Water:||70F (20°C) and 50 P.S.I.G. (3.4 bar), required flow dependent on kVA rating.|
|Process Gas:||Argon or Nitrogen 30 L.P.M. @ 50 P.S.I.G.|
|Compressed Air:||60 – 90 P.S.I.G. (4.1 – 6.2 bar) filtered.|
- High vacuum diffusion pumping system – for ultra pure environments
- High vacuum turbo pumping system – for ultra pure environments
- HMI system – customized control system with PC user friendly interface for fully automated runs and data acquisition
- Pyrometer and retractable TC – used for optical temperature measurement
- Partial pressure control – allows chamber pressure to be controlled to programmable setpoint
- Flammable gas system – add capability to heat parts in a reducing environment such as Hydrogen
- Chiller– for closed-loop cooling
- O2 monitor – for measuring oxygen content of supply gas or chamber environment
- Gas purifier – for removal of impurities from the gas supply
- CE certification – for export to International countries requiring CE
- UPS – to keep essential components operational during power outages
- Graphite, Metallic or Ceramic hot zones – for maximum process compatibility
- Ceramic firing
- Hot pressing
- Powder densification
- Metallic alloying
- Brazing, Annealing
- Diffusion bonding
- Heat treating
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